IEC 60502-1 CCV Control Cable 600V
IEC 60502-1 referenced CCV Control Cable is a multicore copper control cable with XLPE insulation and a PVC sheath for supervisory electrical equipment, station control circuits and fixed industrial control systems. The listed product range covers 1.5-10 mm² conductors and 2-30 cores, with a circuit voltage not exceeding 600V.
PRODUCT OVERVIEW
CCV Control Cable uses stranded annealed copper conductors insulated with cross-linked polyethylene (XLPE) and protected by a black PVC outer sheath. Optional non-hygroscopic filler and polyester (Mylar) binding tape can be incorporated according to the required construction. The product is intended for supervisory electrical equipment, station control circuits and fixed industrial control installations, including outdoor routes and dry or wet cable trenches as stated in the source product data.
The product specification references IEC 60502-1 for its extruded-insulation cable construction framework. The listed maximum conductor temperature is 90°C, while the product data specifies a 3500V test voltage. Because the source product is described as a 600V CCV control cable, edition-specific IEC compliance should be confirmed against the project voltage class and manufacturer documentation.
KEY FEATURES
- Reference Standard: IEC 60502-1.
- Stranded annealed copper conductors.
- XLPE insulation.
- Black PVC outer sheath.
- Optional flame-retardant sheath.
- 5-10 mm² conductor range.
- 2-30 cores in the listed product range.
- Maximum conductor temperature: 90°C.
- Circuit voltage in source data: not exceeding 600V.
- Test voltage: 3500V.
CABLE CONSTRUCTION
Conductor | Stranded annealed copper wires |
Conductor Size Range | 1.5 mm² to 10 mm² |
Insulation | Cross-linked polyethylene (XLPE) |
Filler | Non-hygroscopic material, optional |
Binding Tape | Polyester (Mylar) tape, optional |
Outer Sheath | PVC, black |
Optional Sheath | Special flame-retardant sheath can be supplied |
IEC 60502-1 RELATED DESIGN FEATURES
Design Feature | Product Data |
Conductor | Stranded annealed copper wires |
Insulation | XLPE |
Maximum Conductor Temperature | 90°C |
Outer Sheath | Black PVC |
Test Voltage | 3500V |
Conductor Resistance | Specified by conductor size at 20°C in the technical table |
Dimensional Control | Conductor diameter, insulation thickness, sheath thickness and overall cable diameter are listed by construction |
These features explain why the product is grouped under an IEC 60502-1 reference page: the page focuses on extruded insulation, conductor performance, sheath construction, electrical testing and dimensional control rather than treating IEC 60502-1 as a simple marketing label.
STANDARD INTERPRETATION
Item | Interpretation |
Referenced Standard | IEC 60502-1 |
Current Edition | IEC 60502-1:2021, Edition 3.0 |
Current IEC Scope | Extruded-insulation power cables for rated AC voltages of 1 kV and 3 kV |
Product Rating Shown Here | CCV control cable, circuit voltage not exceeding 600V |
Engineering Note | For projects requiring strict IEC 60502-1 compliance, confirm the specified voltage class, edition and manufacturer test documentation before approval. |
IEC 60502-1:2021 is the current IEC edition identified for this page. The previous 2004+A1:2009 edition was withdrawn when the 2021 edition was published. This landing page therefore keeps IEC 60502-1 as the reference standard stated by the product data, while avoiding an unsupported claim that the 600V CCV construction is fully compliant with every requirement of IEC 60502-1:2021.
PRODUCT APPLICATIONS
- Supervisory electrical equipment.
- Station control circuits.
- Industrial control panels and fixed control wiring.
- Outdoor installations as stated in the source data.
- Dry cable trenches.
- Wet cable trenches.
- Multicore control circuits requiring XLPE insulation and PVC sheathing.
| Cores | Area mm² | No. & Dia. of Wires | Conductor Dia. mm | Insul. mm | Sheath mm | Overall Dia. mm | Max. R @20°C Ω/km | Weight kg/km |
|---|---|---|---|---|---|---|---|---|
| 2 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 10.5 | 12.1 | 130 |
| 2 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 | 11.5 | 7.41 | 160 |
| 2 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 | 12.5 | 4.61 | 200 |
| 2 | 6 | 7/1.04 | 3.12 | 0.7 | 1.8 | 13.5 | 3.08 | 260 |
| 2 | 10 | 7/1.35 | 4.05 | 0.7 | 1.8 | 15.5 | 1.83 | 350 |
| 3 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 11.0 | 12.1 | 150 |
| 3 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 | 12.0 | 7.41 | 200 |
| 3 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 | 13.0 | 4.61 | 260 |
| 3 | 6 | 7/1.04 | 3.12 | 0.7 | 1.8 | 14.5 | 3.08 | 330 |
| 3 | 10 | 7/1.35 | 4.05 | 0.7 | 1.8 | 16.5 | 1.83 | 470 |
| 4 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 12.0 | 12.1 | 190 |
| 4 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 | 13.0 | 7.41 | 250 |
| 4 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 | 14.5 | 4.61 | 320 |
| 4 | 6 | 7/1.04 | 3.12 | 0.7 | 1.8 | 15.5 | 3.08 | 420 |
| 4 | 10 | 7/1.35 | 4.05 | 0.7 | 1.8 | 18.0 | 1.83 | 600 |
| 5 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 13.0 | 12.1 | 230 |
| 5 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 | 14.0 | 7.41 | 290 |
| 5 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 | 15.5 | 4.61 | 380 |
| 5 | 6 | 7/1.04 | 3.12 | 0.7 | 1.8 | 17.0 | 3.08 | 500 |
| 5 | 10 | 7/1.35 | 4.05 | 0.7 | 1.8 | 19.5 | 1.83 | 730 |
| 6 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 13.5 | 12.1 | 260 |
| 6 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 | 15.0 | 7.41 | 340 |
| 6 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 | 16.5 | 4.61 | 450 |
| 6 | 6 | 7/1.04 | 3.12 | 0.7 | 1.8 | 18.5 | 3.08 | 590 |
| 6 | 10 | 7/1.35 | 4.05 | 0.7 | 1.8 | 21.0 | 1.83 | 850 |
| 7 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 13.5 | 12.1 | 270 |
| 7 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 | 15.0 | 7.41 | 360 |
| 7 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 | 16.5 | 4.61 | 480 |
| 7 | 6 | 7/1.04 | 3.12 | 0.7 | 1.8 | 18.5 | 3.08 | 640 |
| 7 | 10 | 7/1.35 | 4.05 | 0.7 | 1.8 | 21.0 | 1.83 | 940 |
| 8 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 15.0 | 12.1 | 320 |
| 8 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 | 16.5 | 7.41 | 410 |
| 8 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 | 18.5 | 4.61 | 550 |
| 8 | 6 | 7/1.04 | 3.12 | 0.7 | 1.8 | 20.5 | 3.08 | 740 |
| 8 | 10 | 7/1.35 | 4.05 | 0.7 | 1.8 | 23.5 | 1.83 | 1090 |
| 10 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 17.0 | 12.1 | 380 |
| 10 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 | 18.5 | 7.41 | 500 |
| 10 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 | 20.5 | 4.61 | 670 |
| 10 | 6 | 7/1.04 | 3.12 | 0.7 | 1.8 | 23.0 | 3.08 | 900 |
| 10 | 10 | 7/1.35 | 4.05 | 0.7 | 1.8 | 26.5 | 1.83 | 1330 |
| 12 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 17.5 | 12.1 | 430 |
| 12 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 | 19.0 | 7.41 | 570 |
| 12 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 | 21.5 | 4.61 | 780 |
| 12 | 6 | 7/1.04 | 3.12 | 0.7 | 1.8 | 23.5 | 3.08 | 1050 |
| 12 | 10 | 7/1.35 | 4.05 | 0.7 | 1.8 | 27.5 | 1.83 | 1560 |
| 15 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 19.0 | 12.1 | 510 |
| 15 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 | 21.0 | 7.41 | 690 |
| 15 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 | 23.5 | 4.61 | 950 |
| 15 | 6 | 7/1.04 | 3.12 | 0.7 | 1.8 | 26.0 | 3.08 | 1280 |
| 20 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 21.0 | 12.1 | 650 |
| 20 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 | 23.0 | 7.41 | 880 |
| 20 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 | 26.0 | 4.61 | 1220 |
| 20 | 6 | 7/1.04 | 3.12 | 0.7 | 1.8 | 29.0 | 3.08 | 1660 |
| 30 | 1.5 | 7/0.53 | 1.59 | 0.7 | 1.8 | 24.0 | 12.1 | 920 |
| 30 | 2.5 | 7/0.67 | 2.01 | 0.7 | 1.8 (1.9) | 27.0 | 7.41 | 1250 |
| 30 | 4 | 7/0.85 | 2.55 | 0.7 | 1.8 (1.9) | 30.5 | 4.61 | 1750 |
Description
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From Production to Delivery
From raw material preparation to final shipmen, every stage is caretuly controled to ensure consistent conductor quality, reliable pertormance,and sae delivery. Our roduction,
inspection, packaging, and logistics processes are managed in accordance with applicable standards and project requirements.
Production
Stranded annealed copper conductors are insulated with XLPE, assembled into the required multicore configuration, optionally filled and bound with polyester tape, then covered with the specified black PVC sheath.
Inspection
Inspection focuses on conductor construction, insulation condition, core identification, sheath integrity, overall diameter, conductor resistance and test-voltage requirements against the approved technical schedule.
Packaging
Finished cable is wound on suitable drums according to ordered size, weight and length. Cable ends are protected and drum identification can include cable type, conductor size, core count, length and project reference.
Shipping
Before shipment, cable drums and technical documents are checked against the order. Inspection records, identification data and requested test documentation can be prepared for the customer.
Frequently Asked Questions
Why is the 600V rating highlighted in the standard interpretation?
Because the current IEC 60502-1 scope is for 1 kV and 3 kV rated AC power cables, while the product data states a circuit voltage not exceeding 600V. Edition-specific compliance should therefore be verified for projects requiring strict IEC approval.
What is IEC 60502-1 CCV Control Cable used for?
IEC 60502-1 referenced CCV Control Cable is mainly used for supervisory electrical equipment, station control circuits and fixed industrial control systems. It is suitable for multicore control wiring where XLPE insulation, PVC sheathing and clear core identification are required. The product data also lists outdoor installations and dry or wet cable trenches as typical application environments.
What conductor sizes and core counts are available?
The listed conductor sizes are 1.5, 2.5, 4, 6 and 10 mm², depending on the required number of cores. The available range extends from 2 cores up to 30 cores, allowing the cable to cover both simple control circuits and larger multicore station-control applications. The final overall diameter and cable weight increase as the number of cores rises.
What information should be included when requesting a quotation?
For a precise quotation, specify conductor size, number of cores, required cable length, sheath requirement, installation environment and any project-specific IEC 60502-1 documentation requirements. If the tender specifically requires compliance with a particular IEC 60502-1 edition or voltage class, that requirement should also be stated clearly so the manufacturer can confirm technical compliance before quoting.
Is a flame-retardant version available?
Yes. The standard construction uses a black PVC outer sheath, and the product data states that a special flame-retardant sheath can be supplied. If flame-retardant performance is mandatory for the project, the required flame-test standard should be specified separately in the inquiry or technical specification.
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