ACSR/AW Aluminium-Clad Steel Reinforced Conductor

ACSR/AW conductor retains the round hard-drawn aluminium layers of ACSR but replaces the conventional coated-steel core with aluminium-clad steel wires. The change is concentrated in the reinforcing core, affecting corrosion strategy, conductivity, mass, strength and fittings without turning the outer layer into trapezoidal wire.

Key Advantages

  • Aluminium-clad core: Provides an aluminium surface around each reinforcing steel wire.
  • ACSR-type outer layers: Retains round hard-drawn aluminium as the main current path.
  • Core-specific design: Strength, resistance and fittings are confirmed for the AW construction.

Product Overview

The purpose of ACSR/AW is to change the reinforcing-core material system while preserving the basic round-wire ACSR arrangement. Aluminium cladding on the steel core provides a different exposed surface and contributes more conductivity than a conventional coated-steel core, while the steel component continues to provide tensile reinforcement.

ACSR/AW should not be selected by applying a generic correction to an ACSR table. Aluminium-clad steel grade, core stranding, aluminium-to-core ratio, finished dimensions and rated strength must come from an approved ACSR/AW construction. Compression fittings and corrosion interfaces also need separate confirmation.

Key Features

  • Round hard-drawn aluminium strands form the principal current-carrying layers.
  • Aluminium-clad steel core wires replace the conventional coated-steel core surface system.
  • The core contributes both reinforcement and a defined electrical component to the composite conductor.
  • Project selection must use ACSR/AW-specific dimensions, strength, resistance and hardware data.

Product Applications

  • Reinforced overhead lines where an aluminium-clad steel core is specified
  • Coastal, industrial or other routes comparing alternative core corrosion strategies
  • Transmission and distribution projects requiring ACSR-type construction with AW core data

Technical Specifications

ACSR/AW ASTM B524 Parameter Table

ACSR/AW ASTM B524

Code Word Conductor Size Sectional Area Stranding Diameter of Complete Conductor Rated Strength Weight
Class No. of Wires Aluminum No. of Wires Aluminium Clad Steel Wire Diameter Aluminum Wire Diameter Aluminium Clad Steel
(cmil)(mm2)Class(No.)(No.)(mm)(mm)(mm)(KN)(Kg/Km)
Thrasher/AW23243001178AA76194.432.0745.792463679
Kiwi/AW21761001103AA7274.412.9444.12183366
Bluebird/AW21731001101AA84194.072.4444.762623627
Chukar/AW1795200910AA84193.72.2240.72202996
Falcon/AW1609800816AA54194.362.6239.262362917
Lapwing/AW1601200811AA4574.783.1838.221862598
Parrot/AW1528200774AA54194.252.5538.252242768
Nuthatch/AW1520500770AA4574.653.137.21772467
Plover/AW1448900734AA54194.142.4837.242122625
Bobolink/AW1440200730AA4574.533.0236.241672336
Martin/AW1367700693AA54194.022.4136.172012478
Dipper/AW1360100689AA4574.42.9335.191582207
Pheasant/AW1287700652AA45193.92.3435.11892333
Bittern/AW1280600649AA4574.272.8534.171492078
Skylark/AW1275400646AA3614.784.7833.461141893
Grackle/AW1206700611AA54193.772.2733.971792188
Bunting/AW1201000609AA4574.142.7633.121391948
Finch/AW1127800571AA54193.652.1932.851672043
Bluejay/AW1120500568AA45742.6631.981301819
Curlew/AW1046100530AA5473.513.5131.591581896
Ortolan/AW1040000527AA4573.852.5730.811211688
Tanager/AW1035800525AA3614.34.330.1941537
Cardinal/AW966100490AA5473.383.3830.421461752
Rail/AW960400487AA4573.72.4729.611131558
Catbrid/AW956600485AA3614.144.1428.98871420
Canary/AW911400462AA5473.283.2829.521381653
Ruddy/AW906100459AA4573.592.428.741071470
Mallary/AW812700412AA30194.142.4828.961651726
Condor/AW805000408AA5473.083.0827.721241458
Tern/AW800400406AA4573.382.2527.03961298
Drake/AW807600409AA2674.443.4528.111361549
Cuckoo/AW805000408AA2474.623.0827.721221460
Coot/AW797200404AA3613.773.7726.39741183
Redwing/AW730900370AA30193.922.3527.431491552
Starling/AW727400369AA2674.213.2826.681221393
Stilt/AW725000367AA2474.392.9226.321101314
Gannet/AW676600343AA2674.073.1625.761161298
Flamingo/AW675400342AA2474.232.8225.381031225
Egret/AW650200329AA30193.72.2225.91331381
Sooter/AW650500330AA3073.73.725.91301391
Grosbeak/AW646100327AA2673.973.0925.151101238
Rook/AW644000326AA2474.142.7624.84981168
Swift/AW637700323AA3613.383.3823.6661946
Kingbird/AW639400324AA1814.784.7823.9671006
Teal/AW618400313AA30193.612.1625.241271314
Wood Duck/AW618800314AA3073.613.6125.271261323
Squab/AW614600311AA2673.873.0124.511051177
Peacock/AW612700310AA2474.032.6924.19931112
Eagle/AW569700289AA3073.463.4624.221191217
Dove/AW564800286AA2673.722.8923.55971083
Parakeet/AW564000286AA2473.872.5823.22861022
Ospray/AW559000283AA1814.474.4722.3559880
Hen/AW487900247AA3073.23.222.41041043
Hawk/AW484600246AA2673.442.6821.884929
Flicker/AW483000245AA2473.582.3921.4974877
Pelican/AW479600243AA1814.144.1420.751755
Lark/AW406000206AA3072.922.9220.4487869
Ibls/AW403300204AA2673.142.4419.8870774
Brant/AW403000204AA2473.272.1819.6263731
Chickadee/AW399200202AA1813.773.7718.8544628
Oriole/AW343700174AA3072.692.6918.8374737
Linnet/AW341300173AA2672.892.2518.3160655
Merlin/AW337800171AA1813.473.4717.3538531
Ostrich/AW304800154AA2672.732.1217.2854583
Partridge/AW271200137AA2672.57216.2848519
Waxwing/AW268400136AA1813.093.0915.4530421
4/0 Penguin/AW215400109AA,A614.774.7714.3134412
Cochin/AW223000113AA(+)1273.373.3716.8588710
Brahma/AW220700112AA(+)16192.862.4818.12121894
Dorking/AW201900102AA(+)1273.23.21681641
Dotterel/AW18710095AA(+)1273.083.0815.475594
3/0 Pigeon/ AW17070087AA,A614.254.2512.7528326
Guinea/AW16800085AA(+)1272.922.9214.668534
3/0 (5/2)AWAC15900081AA(+)524.444.4413.3243418
3/0 (12/7)AWAC15130077AA(+)434.784.7814.3463555
Leghorn/AW14270072AA(+)1272.692.6913.4558452
2/0 Quail/AW13520069AA,A613.783.7811.3423259
2/0 (5/2) AWAC12570064AA(+)523.953.9511.8536332
2/0 (4/3)AWAC12020061AA(+)434.254.2512.7553441
Minorca/AW11730059AA(+)1272.442.4412.248372
Raven/AW10770055AA,A613.373.3710.1119205
Petrel/AW10780055AA(+)1272.342.3411.744342
2/0 (3/4)AWAC11300057AA(+)344.634.6313.8973588
1/0 (5/2)AWAC9970051AA(+)523.523.5210.5629263
1/0 (4/3)AWAC9550048AA(+)433.793.7911.3743348
1 Robin/AW8540043AA,A6133915162
Grouse/AW8270042AA(+)812.544.249.3222205
1/0 (3/4)AWAC8930045AA(+)344.134.1312.3961466
1 (5/2)AWAC7900040AA(+)523.133.139.3924208
1 (4/3)AWAC7520038AA(+)433.373.3710.1136277
2 Sparate/AW6760034AA,A712.473.38.2416149
2 Sparrow/AW6710034AA,A612.672.678.0112129
1/0 (2/5) AWAC8080041AA(+)254.584.5813.7487640
1 (3/4) AWAC7120036AA(+)343.673.6711.0150369
2 (5/2) AWAC6240032AA(+)522.792.798.3719165
2 (4/3) AWAC6010031AA(+)4333929219
3 Swallow/AW5390027.3A612.382.387.1410103
1 (2/5) AWAC6460032.7AA(+)254.084.0812.2473507
2 (3/4)AWAC5650028.6AA(+)343.273.279.8143293
3 (5/2)AWAC4990025.3AA(+)522.482.487.4416131
3 (4/3)AWAC4720023.9AA(+)432.682.688.0423174
4 Swanate/ AW4300021.8AA,A711.962.616.531093
4 Swan/AW4270021.6AA,A612.122.126.36881
2 (2/5) AWAC5100025.8AA(+)253.633.6310.8960402
3 (3/4) AWAC4410022.3AA(+)342.912.918.7334232
4 (5/2) AWAC3950020AA(+)522.212.216.6312104
4 (4/3) AWAC3760019.1AA(+)432.382.387.1419138
3 (2/5) AWAC3990020.2AA(+)253.233.239.6950320
4 (3/4) AWAC3510017.8AA(+)342.62.67.827185
4 (2/5) AWAC3230016.4AA(+)252.882.888.6440253
ACSR/AW ASTM B549 Parameter Tables

ACSR/AW ASTM B549

Code Word Size (AWG or kcmil) Stranding (Al/AW) Diameter (ins.) Weight Per 1000 ft (lbs.) Rated Strength (lbs.) Resistance OHMS/1000ft Allowable Ampacity+ (Amps)
Individual Wires Complete Cable Conductor Weight DC @20°C AC @75°C
AL AW Al AW Total
Swan/AW46/1.0834.0834.2503916551780.3917.4770145
Swanate/AW47/1.0772.1029.2573924632280.3814.4642148
Sparrow/AW26/1.1052.1052.3166225872760.2462.2997194
Sparate/AW27/1.0974.1299.32562381003510.2396.2917198
Robin/AW16/1.1182.1182.35578311093450.1950.2373225
Raven/AW1/06/1.1327.1327.39899391384250.1547.1884260
Quail/AW2/06/1.1490.1490.447124501745130.1227.1494301
Pigeon/AW3/06/1.1672.1672.502156632196300.09747.1188347
Penguin/AW4/06/1.1878.1878.563197792777690.07726.09422402
Waxwing/AW266.818/1.1217.1217.609250332836820.06364.07776451
Partridge/AW266.826/7.1013.0788.6422519834910800.06169.07541465
Ostrich/AW30026/7.1074.0835.68028311039312100.05489.06712500
Merlin/AW336.418/1.1367.1367.684315423578540.05044.06175522
Linnet/AW336.426/7.1138.0885.72131712344013500.04897.05989537
Oriole/AW336.430/7.1059.1059.74131817749416700.04795.05861547
Chickadee/AW397.518/1.1486.1486.743373504229780.04268.05230580
Brant/AW397.524/7.1287.0858.77237411649014100.04185.05124592
Ibis/AW397.526/7.1236.0961.78337414652015800.04144.05072597
Lark/AW397.530/7.1151.1151.80637520958419600.04059.04965608
Pelican/AW47718/1.1628.1628.8144475950711500.0355604344651
Flicker/AW47724/7.1410.0940.84644913958916700.03487.04273663
Hawk/AW47726/7.1355.1054.85844917562418900.03453.04231669
Hen/AW47730/7.1261.1261.88345025170123400.03382.04139682
Osprey/AW556.518/1.1758.1758.8795226959113200.03050.03749715
Parakeet/AW556.524/7.1523.1015.91452416368719300.02989.03667731
Dove/AW556.526/7.1463.1138.92752420472821900.02958.03627737
Eagle/AW556.530/7.1362.1362.95352529381826800.02899.03551751
Peacock/AW60524/7.1588.1059.95357017774621000.02749.03377770
Squab/AW60526/7.1525.1186.96657022279223600.02588.03341777
Teal/AW60530/19.1420.0852.99457131188328500.02672.03274791
Kingbird/AW63618/1.1880.1880.9405967967515000.02667.03286778
Rook/AW63624/7.1628.1085.97759918678522000.02616.03216794
Grosbeak/AW63626/7.1564.1216.99059923383224800.02588.03179801
Egret/AW63630/19.1456.08741.019601.4327.5928.929930
Flamingo/AW666.624/7.1667.11111.00062819582323100.02495.03069818
Gannet/AW666.626/7.1601.12451.01462824587226000.02470.03034825
Starling/AW715.526/7.1659.12901.05167426393927500.02300.02830863
Redwing/AW715.530/19.1544.09261.081676368104433400.02260.02777878
Tern/AW79545/7.1329.08861.06374912487321500.02135.02638896
Cuckoo/AW79524/7.1820.12131.09274923298127500.02093.02582913
Drake/AW79526/7.1749.13601.108749292104030500.02070.02549922
Condor/AW79554/7.1213.12141.09374923298127800.02091.02578913
Mallard/AW79530/19.1628.09771.140751409116037100.02033.02500938
Ruddy/AW90045/7.1414.09431.13184814098824000.01886.02330970
Canary/AW90054/7.1291.12911.162848263111131000.01849.02286986
Catbird/AW95436/1.1628.16281.1409386.295519460
Rail/AW95445/7.1456.09711.165899149104725400.01779.022101003
Cardinal/AW95454/7.1329.13291.196899279117732900.01744.021611022
Ortolan/AW1033.545/7.1515.10101.212973161113427200.01641.020441054
Curlew/AW1033.554/7.1383.13831.244973302127535200.01609.019971074
Bluejay/AW111345/7.1573.10491.2591048173122229300.01606.019051103
Finch/AW111354/19.1436.08621.2931055319137437500
Bunting/AW1192.545/7.1628.10851.3021125186131131300
Bittern/AW127245/7.1681.11211.3451200198139833400
Pheasant/AW127254/19.1535.09211.3821204364156842400.01315.016461216
Bobolink/AW143145/7.1783.11891.4271348223157137600.01186.015031283
Lapwing/AW159045/7.1880.12531.5041498248174541800.01069.013661365

High Strength Conductor ASTM B-549

Code Word Size (AWG or kcmil) Stranding (Al/AW) Diameter (ins.) Weight Per 1000 ft (lbs.) Rated Strength (lbs.) Resistance OHMS/1000ft Allowable Ampacity+ (Amps)
Individual Wires Complete Cable Conductor Weight DC @20°C AC @75°C
AL AW Al AW Total
Grouse/AW80.08/1.1000.1670.36775.162.6137.74,890.1942.2357227
Petrel/AW101.812/7.0921.0921.46096.0133.9229.99,910.1425.1736281
Minorca/AW110.812/7.0961.0961.481104.5145.8250.310,800.1326.1594297
Leghorn/AW134.612/7.1059.1059.530127.0177.0304.013,000.1078.1313335
Guinea/AW159.012/7.1151.1151.576150.0209.1359.115,300.09123.1112372
Dotterel/AW176.912/7.1261.1261.631180.0251.0399.516,900.08201.09988398
Dorking/AW190.812/7.1261.1261.631180.0251.0431.018,300.07601.09261418
Brahma/AW203.216/19.1127.0977.714191.7411.0602.721,100.06570.07994464
Cochin/AW211.312/7.1327.1327.664199.3278.0477.319800.06863.8364445

ACSR / AW BS 215

Nominal Aluminum Area Name Code Stranding and wire diameter / Al Stranding and wire diameter / AS Sectional Area of Aluminum Total Sectional Area Appro. Overall Diameter Appro. Mass Calculated DC. resistance @ 20℃ Calculated Breaking load
mm2 mm mm mm2 mm2 mm kg/km Ω/km kN
25 GOPHER 6/2.36 1/2.36 26.25 30.62 7.08 100.8 1.0349 9.89
30 黄鼠狼 6/2.59 1/2.59 31.61 36.88 7.77 121.5 0.8592 11.79
40 雪貂 6/3.00 1/3.00 42.41 49.48 9.00 163.0 0.6405 15.66
50 兔子 6/3.35 1/3.35 52.88 61.70 10.05 203.2 0.5136 19.06
70 12/2.79 7/2.79 73.37 116.2 13.95 243.1 0.3286 63.95
100 6/4.72 7/1.57 105.0 118.5 14.15 300.9 0.2619 33.01
150 30/2.59 7/2.59 158.1 194.9 18.13 471.6 0.1694 71.64
150 丁戈 18/3.35 1/3.35 158.7 167.5 16.75 495.0 0.1781 36.46
175 猞猁 30/2.79 7/2.79 183.4 226.2 19.53 547.3 0.1460 82.49
175 恐猫 18/3.61 1/3.61 184.3 194.5 18.05 574.9 0.1534 41.52
200 黑豹 30/3.00 7/3.00 212.1 261.5 21.00 632.8 0.1263 95.34
200 捷豹 18/3.86 1/3.86 210.6 222.3 19.30 657.2 0.1342 46.50
400 斑马纹 54/3.18 7/3.18 428.9 484.5 28.62 1238 0.06456 137.76
ACSR/AW IEC 61089 Parameter Table

ACSR/AW IEC 61089

Code Number Ratio Areas Number of Wires Wire Diameter Diameter Linear Mass Rated Strength DC Resistance @20°C
A1 SA1A Total A1 SA1A Al SA1A Core Cond.
mm² mm² mm² mm mm mm mm kg/km kN ohm/km
1616.7152.5617.6611.811.811.815.43595.911.7923
2516.724428612.262.262.266.7892.191.1471
4016.7386.444.4612.852.852.858.55147.414.210.7169
6316.76010.170.1613.583.583.5810.7232.221.170.4552
10016.79616112614.514.514.5113.5368.631.840.2868
1255.61236.851301812.952.952.9514.8384.329.180.2304
12516.312019.61402672.431.895.6615.4460.844.490.2308
1605.61588.771671813.343.343.3416.749236.380.18
16016.3154251792672.742.136.417.4589.856.180.1803
2005.6197112081813.743.743.7418.7614.943.620.144
20016.319231.32232673.072.397.1619.4737.269.270.1443
2509.8244242682273.762.096.2621.3830.967.80.1153
25016.324039.12792673.432.67821.7921.586.580.1154
3156.931021.43314572.961.975.9223.7996.478.330.0917
31516.330349.33522673.852.998.9824.41161.1107.60.0916
4006.939327.24204573.342.226.6726.71265.297.50.0722
4001338750.24375473.023.029.0727.21402.9124.20.0723
4506.944230.64734573.542.367.0828.31423.4107.50.0642
4501343656.54925473.213.219.6228.91578.2139.70.0642
5006.9492345264573.732.497.4629.81581.6119.40.0578
5001348462.85475473.383.3810.1430.41753.61540.0578
5606.955038.15884573.952.637.8931.61771.3133.80.0516
56012.754368.861254193.582.1510.7332.21956.3169.40.0516
6306.961942.86624574.192.798.3733.51992.8150.50.0458
63012.761177.468854193.792.2811.3834.12200.9190.50.0459
7106.969848.37464574.442.968.8935.52245.8169.60.0407
71012.768887.277554194.032.4212.0836.32480.3214.70.0407
8004.379134.28257273.742.497.4837.42412.8167.70.0361
8008.378465.38498473.453.4510.3437.92598.9206.40.0362
80012.777598.287354194.282.5712.8338.52794.8241.90.0361
9004.389038.59297273.972.657.9439.72714.4188.60.0321
9008.388273.59568473.663.6610.9740.32923.8221.90.0321
10004.398942.710327274.182.798.3741.83016209.60.0289
11204.2110846.8115572194.431.778.8544.33372.6233.50.0258
11208.1109889.4118784194.082.4512.2444.93628.3282.90.0258
12504.2123752.2128972194.681.879.3546.83764.1260.60.0231
12508.1122599.8132584194.312.5912.9347.44049.5315.70.0231

Request the Complete Data Sheet

If you need a specific product catalogue or related standard file, please contact us.

From Production to Delivery

From raw material preparation to final shipment, every stage is carefully controlled to ensure consistent conductor quality, reliable performance, and safe delivery. Our production, inspection, packaging, and logistics processes are managed in accordance with applicable standards and project requirements.

Overhead conductor production and stranding process

Production

Aluminium-clad steel core wire is prepared to the specified class before hard-drawn 1350-H19 aluminium wires are concentrically stranded around it.

Cable and conductor quality inspection and testing

Inspection

Inspection verifies core dimensions, aluminium-cover condition, strand count, wire diameters, finished diameter and the values required by the selected catalogue table.

Overhead conductors packed on wooden drums for shipment

Packaging

The conductor is wound and protected to prevent kinks, strand displacement or damage that could expose the steel beneath the aluminium covering.

Wooden drums of overhead conductors loaded into shipping container

Shipping

Drum marks and shipment documents identify the exact standard, conductor code, core construction and supplied length for traceability.

Frequently Asked Questions

What problem is the aluminium-clad steel core intended to address?

It replaces the conventional coated-steel core surface with aluminium while retaining steel reinforcement. This changes the core’s corrosion interface and electrical contribution and may suit projects that specify an AW core.

No. ACSR/AW changes the core material system; its outer aluminium wires remain round. ACSR/TW changes the aluminium strand geometry to trapezoidal wire and may use several approved core options.

ASTM B549 covers concentric-lay aluminium conductors reinforced with aluminium-clad steel. The exact edition and all component-wire references should be confirmed in the purchase specification.

Not without approval. Core material, strand construction, diameter, rated strength and compression sequence may differ. The fitting supplier should verify the complete conductor designation.

Describe marine salt, industrial pollution, moisture, temperature, existing conductor and hardware materials and any specified greasing. Corrosion performance must be reviewed as a complete line system.

Confirm the standard, aluminium wire, aluminium-clad steel grade, strand counts and diameters, mass, resistance, rated strength, grease, fittings, tests, drum length and installation requirements.

Request for Free Consultation

Contact Information

Send us your cable requirements and our team will respond quickly with product recommendations, technical support and quotation details.

Explore More

Related Products
BS 7629-1 SR Insulated Fire Resistant Control Cable 300/500V
BS 7629-1 Fire Resistant Screened Control Cable 300/500V
BS 5839-9 Emergency Voice Communication Fire Resistant Screened Cable
Compatible Hardware
BS 7629-1 SR Insulated Fire Resistant Control Cable 300/500V
BS 7629-1 Fire Resistant Screened Control Cable 300/500V
BS 5839-9 Emergency Voice Communication Fire Resistant Screened Cable
Knowledge Articles
Customer Visits Our Factory for Product Inspection and Quality Verification
AAAC all aluminium alloy conductor stranded wire
AAAC Conductor Selection Guide: How to Choose the Right AAAC for Overhead Lines
International Airport Expansion Project in Saudi Arabia

For Immediate Assistance, Please Contact us Now!