KTACSR/KTACSR-AW Thermal-Resistant Conductor

KTACSR conductor uses high-strength thermal-resistant aluminium-alloy outer wires, identified as AT2 in the available catalogue, around a steel reinforcing core. KTACSR-AW changes the core to aluminium-clad steel. The product is selected when thermal duty and outer-wire strength must be considered together rather than treating all TAL conductors as equivalent.

Key Advantages

  • High-strength thermal alloy: AT2 outer wires address both temperature and mechanical requirements.
  • Two core systems: Coated steel and aluminium-clad steel options can be assessed separately.
  • Suitable for demanding spans: Strength class and conductor geometry are selected from dedicated tables.

Product Overview

KTACSR is distinguished from general TACSR by the specified high-strength thermal-resistant aluminium-alloy system and its own rated-strength constructions. The outer wires remain the principal current-carrying section, while the core provides reinforcement. Round-wire KTACSR should also be kept separate from any KTACSR/TW shaped-wire variant.

The AT2 designation alone is not sufficient for procurement. The approved data sheet must identify wire properties, core type, conductor strength class, stranding, diameter, mass, resistance and temperature assumptions. Mechanical and thermal studies must then confirm spans, clearances, fittings and operating duty.

Key Features

  • High-strength thermal-resistant aluminium-alloy wires form the conductive outer layers.
  • KTACSR and KTACSR-AW use different core surface systems and require separate construction data.
  • Dedicated strength classes support selection for crossings and other high mechanical duties.
  • Round-wire geometry, core grade and thermal assumptions must remain traceable through design, supply and installation.

Product Applications

  • High-capacity overhead lines requiring stronger thermal-resistant outer wires
  • Long spans or crossings where both conductor strength and thermal duty are critical
  • Reconductoring studies comparing coated-steel and aluminium-clad steel core systems

Technical Specifications

KTACSR — High Strength Thermal Resistant Aluminium Alloy Conductor Steel Reinforced

KTACSR — High Strength Thermal Resistant Aluminium Alloy Conductor Steel Reinforced

Conductor SizeStrandingCross-Sectional AreaDiameter of Complete ConductorWeightRated StrengthDC Resistance @ 20°CCurrent Capacity
No. of WiresWire diameterKTALSteelTotalKTALSteelTotalRegular StrengthHSEHSUHS
KTALSteelKTALSteel@ 85°C@ 150°C
(mm²)(No.)(No.)(mm)(mm)(mm²)(mm²)(mm²)(mm)(Kg/Km)(Kg/Km)(Kg/Km)(KN)(KN)(KN)(KN)(Ω/Km)(Ampere)(Ampere)
58613.503.5057.739.6267.3510.50158.4274.84233.2625.8427.1928.1528.490.5512190316
80614.204.2083.1313.8596.9812.60228.12107.75335.8734.9137.2638.7939.200.3828238399
801542.602.6079.6421.24100.8813.00219.14168.22387.3646.9449.7051.9352.670.4007234394
95614.504.5095.4315.90111.3313.50261.87123.70385.5740.0742.7844.5345.000.3335258436
1001542.902.9099.0826.42125.5014.50272.63209.25481.8858.0961.5364.3065.230.3221267453
1201543.203.20120.6432.17152.8116.00331.96254.79586.7568.9773.4776.6977.810.2645301514
1203072.302.30124.6429.08153.7216.10343.77227.22570.9967.2671.0474.0975.110.2566327559
1603072.602.60159.2837.17196.4518.20439.32290.43729.7587.0891.9195.8197.110.2008380655
2003072.902.90198.1646.24244.4020.30546.55361.29907.84107.74113.75118.60120.220.1614433753
2403073.203.20241.2756.30297.5722.40665.46439.901105.36127.96135.84141.47143.440.1326488855
3302674.003.10326.7352.83379.5625.30902.23412.781315.01143.27150.67155.95157.800.09805811029
4102674.503.50413.5167.35480.8628.501141.86526.241668.10176.55185.98192.72195.080.07746691199
4804573.702.47483.8533.54517.3929.611337.01262.061599.07162.93167.29170.81171.980.06627181292
5205473.503.50519.5467.35586.8931.501437.04526.241963.28208.72218.15224.89227.240.06177531363
56054193.632.18558.8570.92629.7732.681545.77556.012101.78227.59237.52244.61246.740.05747861428
6105473.803.80612.4279.39691.8134.201693.94620.312314.25240.48253.98262.71265.090.05248291513
63054193.852.31628.6579.63708.2834.651738.83624.292363.12251.55261.90270.26273.050.05108421540
6804574.402.90684.2446.24730.4835.101890.74361.292252.03213.14219.15224.01225.630.04688791610
6805474.004.00678.5987.96766.5536.001876.97687.272564.24264.42279.37289.05291.690.04738801616
71054194.092.45709.4789.57799.0436.791962.38702.222664.60274.28285.92295.33298.460.04529041663
80054194.342.61798.85101.65900.5039.092209.60796.933006.53309.85323.07333.74337.300.04029681793
8104574.803.20814.3056.30870.6038.402250.14439.902690.04244.89252.77258.40260.370.03949721798
112072194.451.781119.8147.281167.0944.503097.07370.673467.74313.89320.51325.24326.660.028611722214
11608474.204.201163.7796.981260.7546.203221.17757.753978.92375.31391.80402.47405.380.027612032283
125084194.352.611248.39101.651350.0447.853455.38796.934252.31411.00424.21434.89438.450.025712512385
15208474.804.801520.03126.671646.7052.804207.25989.735196.98475.01487.68510.48514.280.021113872687
KTACSR/AW — Aluminum Clad Steel Reinforced

KTACSR/AW — Aluminum Clad Steel Reinforced

Conductor SizeStrandingCross-Sectional AreaDiameter of Complete ConductorWeightRated StrengthDC Resistance @ 20°CCurrent Capacity
No. of WiresWire diameterKTALSteelTotalKTALSteelTotalHigh StrengthExtra High Strength
KTALSteelKTALSteel@ 85°C@ 150°C
(mm²)(No.)(No.)(mm)(mm)(mm²)(mm²)(mm²)(mm)(Kg/Km)(Kg/Km)(Kg/Km)(KN)(KN)(Ω/Km)(Ampere)(Ampere)
58613.503.5057.739.6267.3510.50158.4263.39221.8124.8826.710.5380192.57320.32
80614.204.2083.1313.8596.9812.60228.1291.27319.3933.5336.710.3737240.40404.22
801542.602.6079.6421.24100.8813.00219.14142.49361.6345.2448.640.3647245.01412.77
95614.504.5095.4315.90111.3313.50261.87104.78366.6537.8542.140.3255261.45441.51
1001542.902.9099.0826.42125.5014.50272.63177.24449.8755.9860.210.2932279.75474.62
1201543.203.20120.6432.17152.8116.00331.96215.82547.7867.6871.860.2408315.24538.43
1203072.302.30124.6429.08153.7216.10343.77192.47536.2464.9369.580.2363341.17582.97
1603072.602.60159.2837.17196.4518.20439.32246.01685.3384.1090.050.1849395.76682.28
2003072.902.90198.1646.24244.4020.30546.55306.03852.58104.03111.430.1486451.57785.07
2403073.203.20241.2756.30297.5722.40665.46372.611038.07125.71133.020.1220508.49891.13
3302674.003.10326.7352.83379.5625.30902.23349.641251.87141.16148.020.0925598.141059.45
4102674.503.50413.5167.35480.8628.501141.86445.751587.61169.82182.610.0730688.931233.87
4804573.702.47483.8533.54517.3929.611337.01221.981558.99156.85162.220.0646726.871307.22
5205473.503.50519.5467.35586.8931.501437.04445.751882.79201.98214.780.0589770.641394.24
56054193.632.18558.8570.92629.7732.681545.77470.962016.73219.79233.260.0548804.181460.53
6105473.803.80612.4279.39691.8134.201693.94525.432219.37234.92250.800.0500848.501548.62
63054193.852.31628.6579.63708.2834.651738.83528.802267.63245.17257.910.0487861.641574.88
6804574.402.90684.2446.24730.4835.101890.74306.032196.77209.44216.840.0457889.441629.05
6805474.004.00678.5987.96766.5536.001876.97582.152459.12258.26275.850.0451901.031653.98
71054194.092.45709.4789.57799.0436.791962.38594.812557.19267.12281.450.0432923.841700.10
80054194.342.61798.85101.65900.5039.092209.60675.032884.63301.72317.980.0384989.121833.39
8104574.803.20814.3056.30870.6038.402250.14372.612622.75242.63249.950.0384983.551820.68
112072194.451.781119.8147.281167.0944.503097.07313.973411.04308.70317.680.02821179.572228.93
11608474.204.201163.7796.981260.7546.203221.17641.853863.02365.62387.920.02681219.592314.31
125084194.352.611248.39101.651350.0447.853455.38675.034130.41402.86419.130.02501266.162415.49
15208474.804.801520.03126.671646.7052.804207.25838.345045.59453.47491.480.02051403.812722.06
KTACSR/TW — Shaped Wire

KTACSR/TW — Shaped Wire

Conductor SizeCross-Sectional AreaStrandingDiameter of Complete ConductorWeightRated StrengthDC Resistance @ 20°CCurrent Capacity
KTALSteelTotalNo. of KTAL WiresNo. of KTAL LayersNo. of Steel WiresDia. of Steel WiresKTALSteelTotalRegular StrengthHSEHSUHS
@ 85°C@ 150°C
(mm²)(mm²)(mm²)(mm²)(No.)(No.)(No.)(mm)(mm)(Kg/Km)(Kg/Km)(Kg/Km)(KN)(KN)(KN)(KN)(Ω/Km)(Ampere)(Ampere)
170170.459.46179.9114213.4715.60469.9573.57543.5252.3053.6254.5754.900.1876380648
205205.2611.70216.9714213.8617.12565.9391.04656.9759.8861.8763.1663.510.1558425730
240241.739.19280.8918272.6719.44666.37306.23972.60104.55109.64113.76115.130.1323474822
280281.9845.92327.9020272.8921.00777.43358.781136.21122.22128.19133.01134.620.1133521908
290289.6837.74327.4218272.6221.00798.67294.871093.54110.59115.49119.46120.780.1104527919
320322.2652.49374.7520273.0920.45888.49410.161298.65134.38141.72146.97148.810.0993553962
340336.8554.90391.7520273.1622.94928.73428.951357.68140.50148.18153.67155.590.09495791017
390389.2550.81440.0620273.0424.351073.18396.991470.17146.69153.80160.66162.440.08216301112
405402.8352.15454.9820273.0824.751110.62407.511518.13151.28158.58163.80165.620.07946421136
480479.6947.20526.8935372.9326.641329.03368.781697.81168.34174.48179.44181.090.06706921224
490489.5763.55553.1324273.4027.281349.78496.581846.36184.06192.96199.32201.540.06537051249
525523.6726.85550.5330372.2127.281450.88209.811660.69147.76151.52154.21155.010.06137261287
590586.7641.28628.0333372.7429.101625.66322.501948.16178.99184.36188.69190.130.05487781387
625625.0779.63704.69383192.3130.801731.79624.282356.07236.31246.67255.03257.810.05148121457
640636.9744.03681.0035372.8330.301764.78344.042108.82193.31199.03203.66205.200.05048161462
680676.2485.95762.20393192.4032.021873.58673.872547.45255.41266.58275.61278.620.04768501530
690688.9647.52736.4836372.9431.521908.82371.302280.12208.95215.13220.12221.780.04678541536
725725.0991.78816.87393192.4833.152008.91719.552728.46273.37285.30294.94298.150.04438861602
730726.4191.78818.19393192.4833.182012.56719.552732.11273.65285.58295.22298.430.04428871604
740737.451.14788.5436373.0532.602043.02399.612442.63221.96229.12234.24236.030.04358901606
780776.9298.56875.49393192.5734.302152.52772.722925.24293.20306.02316.36319.810.04139231675
790789.1354.55843.6936373.1533.742186.36426.242612.60237.31244.95250.41252.310.04079251676
820821.87108.79930.65393192.7035.402277.05852.873129.92315.95330.09341.51345.320.03919541736
840839.858.07897.8836373.2534.802326.74453.732780.47252.57260.70266.50268.540.03839581742
880876.9111.22988.11423192.7336.452429.50871.933301.43330.89345.34357.02360.910.03679891806
890891.0861.70952.7842373.3535.862468.81482.082950.89268.09276.73282.90285.060.03619911808
900901.9373.54975.47423192.2236.282498.85576.583075.43290.26300.55307.91310.110.03579991825
980976.36123.771100.13423192.8838.482705.08970.383675.46368.35384.44397.43401.770.032910531936
990987.8668.901056.7642373.5437.762736.95538.323275.27293.00304.72314.36316.770.032510511932
10901092.488.841181.29644192.4439.913041.47696.523737.99348.59360.14369.47372.580.029611362116
13301331.3108.791440.04644192.7044.073706.33852.874559.20425.47439.61451.03454.840.024212682396

Request the Complete Data Sheet

If you need a specific product catalogue or related standard file, please contact us.

From Production to Delivery

From raw material preparation to final shipmen, every stage is caretuly controled to ensure consistent conductor quality, reliable pertormance,and sae delivery. Our roduction,
inspection, packaging, and logistics processes are managed in accordance with applicable standards and project requirements.

Overhead conductor being wound onto a cable drum during production

Production

Type AT2 alloy wire is produced to the specified strength and conductivity condition, then stranded around the approved galvanised or aluminium-clad steel core.

Cable and conductor quality inspection and testing

Inspection

Inspection verifies alloy designation, wire dimensions, core material, strand arrangement, strength class, finished diameter and catalogue values.

Packaged cable drums stored in the factory warehouse

Packaging

Packaging controls winding tension and surface protection so the high-strength alloy layers and selected core are not displaced or damaged.

Wooden cable drums secured inside a shipping container

Shipping

Shipment records identify KTACSR or KTACSR-AW, core class, conductor size, drum length and the approved inspection documentation.

Frequently Asked Questions

What makes KTACSR different from standard TACSR?

KTACSR uses a specifically identified high-strength thermal-resistant alloy system and dedicated strength classes. Its construction table and approved wire properties must be used rather than substituting a general TACSR design.

It is relevant when the project specifies aluminium-clad steel reinforcement or needs to compare that core surface system with the coated-steel KTACSR option. The complete core grade must still be stated.

No. It identifies the wire material system used in the catalogue. Finished-conductor temperature limits require approved material data plus checks of core, grease, connectors, clamps, clearances and operating policy.

No. Crossing design also considers conductor mass and diameter, wind and ice loads, sag, creep, vibration, support loads, clearances, fittings and construction conditions.

Shaped-wire geometry changes the aluminium packing, finished diameter, contact surfaces and fittings. A TW construction needs its own table and hardware review even when the alloy and core family are related.

It should identify the alloy and condition, core system and grade, strength class, construction values, thermal assumptions, tests, sag-tension data, fitting compatibility, drum schedule and installation requirements.

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