600/1000V XLPE Insulated Low Voltage Power Cable to IEC 60502-1 Standard

Our 600/1000V XLPE insulated low voltage power cable is engineered and manufactured in full compliance with the ‌IEC 60502-1 standard‌, delivering reliable power transmission for a wide range of industrial, commercial, and infrastructure applications. Featuring cross-linked polyethylene (XLPE) insulation, this cable offers exceptional thermal stability, electrical performance, and long service life even under demanding operating conditions.‌
Key Advantages
High Temperature Resistance
Steel Wire Armour
UV Resistant
Full IEC 60502-1 Compliance

Construction

‌Conductors‌Either of Class 1 or Class 2 of plain or metal-coated annealed copper or of plain aluminium or aluminium alloy, or of Class 5 of plain or metal-coated copper in accordance with IEC 60228.
‌Insulation‌XLPE material and thickness shall be as per IEC 60502 or BS 5467 rated for 90°C continuous operation.
‌Assembly / Inner Covering‌The inner coverings may be extruded or lapped. For cables with circular cores, except cables with more than five cores, a lapped inner covering shall be permitted only if the interstices between the cores are substantially filled. A suitable binder is permitted before application of an extruded inner covering. The material is compatible with the insulating material. The materials used for inner coverings and fillers shall be suitable for the operating temperature of the cable and compatible with the insulating material. For halogen free cables, the inner covering and fillers shall also be halogen free compound.
‌Armour‌Aluminum/galvanized steel/steel wires applied helically over the Inner Covering as per IEC 60502-1, or double aluminum/steel tapes and copper/tinned copper wire can also be manufactured upon request.
‌Outer Sheath‌Outer sheath shall be of extruded PVC Type ST1/ST2 as per IEC 60502-1, Polyethylene type ST3/ST7, Halogen free compound ST8, Polychloroprene, chlorosulfonated polyethylene or similar polymers, type SE1 are also available on request.
‌Fire Performance of Cable Sheaths‌Cables can be supplied with special flame retardant PVC outer sheath to comply with the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24, Halogen Free material comply to IEC 60754-1/2 and IEC 60684-2.
‌Colour Code (1)‌1 Core: Red or Black2 Cores: Red, Black3 Cores: Red, Yellow, Blue4 Cores: Red, Yellow, Blue, Black5 Cores: Red, Yellow, Blue, Black, GreenAbove 5 Cores: Black Cores with White numerals
‌Colour Code (2)‌1 Core: Brown or Blue2 Cores: Brown, Blue3 Cores: Brown, Black, Grey4 Cores: Blue, Brown, Black, Grey5 Cores: Green/Yellow, Blue, Brown, Black, GreyAbove 5 Cores: Black Cores with White numeralsOther colors can be manufactured upon request.

Parameters

IEC 60502-1

Select a standard below to view the corresponding technical data. Our conductors are manufactured and tested in full compliance with international specifications.

Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm^2 mm mm mm mm
1x1.5 1.4 0.7 1.4 5.6
1x2.5 1.8 0.7 1.4 6.0
1x4 2.3 0.7 1.4 6.5
1x6 2.8 0.7 1.4 7.0
1x10 3.6 0.7 1.4 7.8
1x16 4.5 0.7 1.4 8.7
1x25 5.6 0.9 1.4 10.2
1x35 6.7 0.9 1.4 11.3
1x50 8.0 1.0 1.4 12.8
1x70 9.4 1.1 1.4 14.4
1x95 11.0 1.1 1.5 16.1
1x120 12.4 1.2 1.5 17.8
1x150 13.8 1.4 1.6 19.8
1x185 15.3 1.6 1.6 21.8
1x240 17.5 1.7 1.7 24.4
1x300 19.5 1.8 1.8 26.7
1x400 22.6 2.0 1.9 30.5
1x500 25.2 2.2 2.0 33.7
1x630 28.3 2.4 2.2 37.4
1x800 31.9 2.6 2.3 41.7
1x1000 35.7 2.8 2.4 46.2
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm² mm mm mm mm
2x1.5 1.4 0.7 1.8 9.2
2x2.5 1.8 0.7 1.8 10.0
2x4 2.3 0.7 1.8 11.0
2x6 2.8 0.7 1.8 12.0
2x10 3.6 0.7 1.8 13.6
2x16 4.5 0.7 1.8 15.4
2x25 5.6 0.9 1.8 18.4
2x35 6.7 0.9 1.8 20.6
2x50 8.0 1.0 1.8 23.6
2x70 9.4 1.1 1.8 26.8
2x95 11.0 1.1 1.9 30.2
2x120 12.4 1.2 2.0 33.7
2x150 13.8 1.4 2.2 37.5
2x185 15.3 1.6 2.3 41.6
2x240 17.5 1.7 2.5 46.7
2x300 19.5 1.8 2.6 51.4
2x400 22.6 2.0 2.9 58.9
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm² mm mm mm mm
3x1.5 1.4 0.7 1.8 9.6
3x2.5 1.8 0.7 1.8 10.5
3x4 2.3 0.7 1.8 11.6
3x6 2.8 0.7 1.8 12.6
3x10 3.6 0.7 1.8 14.4
3x16 4.5 0.7 1.8 16.3
3x25 5.6 0.9 1.8 19.5
3x35 6.7 0.9 1.8 21.9
3x50 8.0 1.0 1.8 25.1
3x70 9.4 1.1 1.9 28.7
3x95 11.0 1.1 2.0 32.4
3x120 12.4 1.2 2.1 36.1
3x150 13.8 1.4 2.3 40.3
3x185 15.3 1.6 2.4 44.6
3x240 17.5 1.7 2.6 50.2
3x300 19.5 1.8 2.7 55.2
3x400 22.6 2.0 3.0 63.3
Cable Specification Table
Nominal
Cross
Section
Diameter of
Conductor
(Approx.)
Nominal
Insulation
Thickness
Nominal
Sheath
Thickness
Overall
Diameter
(Approx.)
mm^2 (3)mm (1)mm (3)mm (1)mm mm mm
3x 16/10 4.5 3.6 0.7 0.7 1.8 17.5
3x 25/16 5.6 4.5 0.9 0.7 1.8 21.2
3x 35/16 6.7 4.5 0.9 0.7 1.8 23.8
3x 50/25 8 5.6 1 0.9 1.8 27.5
3x 70/35 9.4 6.7 1.1 0.9 2.0 31.7
3x 95/50 11 8 1.1 1 2.1 35.8
3x120/70 12.4 9.4 1.2 1.1 2.3 39.9
3x150/70 13.8 9.4 1.4 1.1 2.4 44.6
3x185/95 15.3 11 1.6 1.1 2.6 49.5
3x240/120 17.5 12.4 1.7 1.2 2.8 55.7
3x300/150 19.5 13.8 1.8 1.4 3.0 61.4
3x400/185 22.6 15.3 2 1.6 3.2 70.4
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm² mm mm mm mm
4x1.5 1.4 0.7 1.8 10.4
4x2.5 1.8 0.7 1.8 11.3
4x4 2.3 0.7 1.8 12.5
4x6 2.8 0.7 1.8 13.7
4x10 3.6 0.7 1.8 15.7
4x16 4.5 0.7 1.8 17.8
4x25 5.6 0.9 1.8 21.5
4x35 6.7 0.9 1.8 24.1
4x50 8.0 1.0 1.8 27.8
4x70 9.4 1.1 2.0 32
4x95 11.0 1.1 2.1 36.1
4x120 12.4 1.2 2.3 40.2
4x150 13.8 1.4 2.4 44.9
4x185 15.3 1.6 2.6 49.8
4x240 17.5 1.7 2.8 56
4x300 19.5 1.8 3.0 61.7
4x400 22.6 2.0 3.2 70.7
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm² mm mm mm mm
5x1.5 1.4 0.7 1.8 11.2
7x1.5 1.4 0.7 1.8 12
10x1.5 1.4 0.7 1.8 14.8
12x1.5 1.4 0.7 1.8 15.2
14x1.5 1.4 0.7 1.8 16
19x1.5 1.4 0.7 1.8 17.6
21x1.5 1.4 0.7 1.8 18.4
24x1.5 1.4 0.7 1.8 20.4
30x1.5 1.4 0.7 1.8 21.6
40x1.5 1.4 0.7 1.8 26
48x1.5 1.4 0.7 1.8 26.4
61x1.5 1.4 0.7 1.9 29
5x2.5 1.8 0.7 1.8 12.2
7x2.5 1.8 0.7 1.8 13.2
10x2.5 1.8 0.7 1.8 16.4
12x2.5 1.8 0.7 1.8 16.9
14x2.5 1.8 0.7 1.8 17.7
19x2.5 1.8 0.7 1.8 19.6
21x2.5 1.8 0.7 1.8 20.6
24x2.5 1.8 0.7 1.8 22.8
30x2.5 1.8 0.7 1.8 24.1
40x2.5 1.8 0.7 1.9 29.4
48x2.5 1.8 0.7 1.9 29.9
61x2.5 1.8 0.7 2.0 32.8
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Inner Covering thickness Nominal Alum Wire dia Nominal Sheath thickness Overall Diameter (Approx.)
mm^2 mm mm mm mm mm mm
1x4 2.3 0.7 1.0 0.8 1.8 10.9
1x6 2.8 0.7 1.0 0.8 1.8 11.4
1x10 3.6 0.7 1.0 0.8 1.8 12.2
1x16 4.5 0.7 1.0 0.8 1.8 13.1
1x25 5.6 0.9 1.0 0.8 1.8 14.6
1x35 6.7 0.9 1.0 1.25 1.8 16.6
1x50 8.0 1.0 1.0 1.25 1.8 18.1
1x70 9.4 1.1 1.0 1.25 1.8 19.7
1x95 11.0 1.1 1.0 1.6 1.8 22
1x120 12.4 1.2 1.0 1.6 1.8 23.6
1x150 13.8 1.4 1.0 1.6 1.8 25.4
1x185 15.3 1.6 1.0 1.6 1.8 27.4
1x240 17.5 1.7 1.0 1.6 1.9 29.9
1x300 19.5 1.8 1.0 2.0 2.0 33.1
1x400 22.6 2.0 1.2 2.0 2.2 37.3
1x500 25.2 2.2 1.2 2.0 2.3 40.5
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Inner Covering thickness Nominal Steel Wiredia Nominal Sheath thickness Overall Diameter (Approx.)
mm^2 mm mm mm mm mm mm
2x1.5 1.4 0.7 1.0 0.8 1.8 12.8
2x2.5 1.8 0.7 1.0 0.8 1.8 13.6
2x4 2.3 0.7 1.0 0.8 1.8 14.6
2x6 2.8 0.7 1.0 1.25 1.8 16.5
2x10 3.6 0.7 1.0 1.25 1.8 18.1
2x16 4.5 0.7 1.0 1.25 1.8 19.9
2x25 5.6 0.9 1.0 1.6 1.8 23.6
2x35 6.7 0.9 1.0 1.6 1.8 25.8
2x50 8.0 1.0 1.0 1.6 1.9 29.0
2x70 9.4 1.1 1.0 2.0 2.0 33.2
2x95 11.0 1.1 1.2 2.0 2.1 37.1
2x120 12.4 1.2 1.2 2.0 2.3 40.5
2x150 13.8 1.4 1.2 2.5 2.4 45.4
2x185 15.3 1.6 1.4 2.5 2.6 49.9
2x240 17.5 1.7 1.4 2.5 2.7 55.1
2x300 19.5 1.8 1.6 2.5 2.9 60.2
2x400 22.6 2.0 1.6 2.5 3.1 67.7
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Inner Covering thickness Nominal Steel Wiredia Nominal Sheath thickness Overall Diameter (Approx.)
mm^2 mm mm mm mm mm mm
3x1.5 1.4 0.7 1.0 0.8 1.8 13.2
3x2.5 1.8 0.7 1.0 0.8 1.8 14.1
3x4 2.3 0.7 1.0 0.8 1.8 15.2
3x6 2.8 0.7 1.0 1.25 1.8 17.1
3x10 3.6 0.7 1.0 1.25 1.8 18.9
3x16 4.5 0.7 1.0 1.25 1.8 20.8
3x25 5.6 0.9 1.0 1.6 1.8 24.7
3x35 6.7 0.9 1.0 1.6 1.8 27.2
3x50 8.0 1.0 1.0 1.6 1.9 30.6
3x70 9.4 1.1 1.0 2.0 2.1 35.2
3x95 11.0 1.1 1.2 2.0 2.2 39.3
3x120 12.4 1.2 1.2 2.0 2.3 43.0
3x150 13.8 1.4 1.4 2.5 2.5 48.6
3x185 15.3 1.6 1.4 2.5 2.7 53.0
3x240 17.5 1.7 1.4 2.5 2.8 58.5
3x300 19.5 1.8 1.6 2.5 3.0 64.0
3x400 22.6 2.0 1.6 3.15 3.3 73.5
Cable Specification Table
NOMINAL
CROSS
SECTION
DIAMETER OF
CONDUCTOR
(APPROX.)
NOMINAL
INSULATION
THICKNESS
INNER
COVERING
THICKNESS
STEEL
WIRE DIA.
NOMINAL
SHEATH
THICKNESS
OVERALL
DIAMETER
(APPROX.)
mm^2 (3) mm (1) mm (3) mm (1) mm mm mm mm mm
3x 16/10 4.5 3.6 0.7 0.7 1 1.6 1.8 22.7
3x 25/16 5.6 4.5 0.9 0.7 1 1.6 1.8 26.5
3x 35/16 6.7 4.5 0.9 0.7 1 1.6 1.9 29
3x 50/25 8.0 5.6 1 0.9 1 1.6 2.1 33
3x 70/35 9.4 6.7 1.1 0.9 1.2 2 2.2 38
3x 95/50 11.0 8.0 1.1 1 1.2 2 2.3 42.4
3x120/70 12.4 9.4 1.2 1.1 1.2 2 2.5 48.0
3x150/70 13.8 9.4 1.4 1.1 1.4 2.5 2.7 52
3x185/95 15.3 11.0 1.6 1.1 1.4 2.5 2.8 57.2
3x240/120 17.5 12.4 1.7 1.2 1.6 2.5 3.1 64
3x300/150 19.5 13.8 1.8 1.4 1.6 2.5 3.2 69.8
3x400/185 22.6 15.3 2 1.6 1.6 3.15 3.6 78.6
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Inner Covering thickness Nominal Steel Wiredia Nominal Sheath thickness Overall Diameter (Approx.)
mm^2 mm mm mm mm mm mm
4x1.5 1.4 0.7 1.0 0.8 1.8 14.0
4x2.5 1.8 0.7 1.0 0.8 1.8 14.9
4x4 2.3 0.7 1.0 1.25 1.8 17.0
4x6 2.8 0.7 1.0 1.25 1.8 18.2
4x10 3.6 0.7 1.0 1.25 1.8 20.2
4x16 4.5 0.7 1.0 1.6 1.8 23.0
4x25 5.6 0.9 1.0 1.6 1.8 26.7
4x35 6.7 0.9 1.0 1.6 1.9 29.5
4x50 8.0 1.0 1.0 2.0 2.1 34.2
4x70 9.4 1.1 1.2 2.0 2.2 38.8
4x95 11.0 1.1 1.2 2.0 2.3 42.9
4x120 12.4 1.2 1.4 2.5 2.5 48.6
4x150 13.8 1.4 1.4 2.5 2.7 53.2
4x185 15.3 1.6 1.4 2.5 2.8 58.1
4x240 17.5 1.7 1.6 2.5 3.1 64.8
4x300 19.5 1.8 1.6 2.5 3.2 70.4
4x400 22.6 2.0 1.8 3.15 3.6 81.3

Request the Complete Data Sheet

If you need a specific product catalogue or related standard file, please contact us.

Application

These cables are used for electricity supply in low voltage installation system, They are suitable for installation in indoors and outdoors, in cableducts, under ground, in power and switching stations, local energy distributions, industrial plants, where there is no risk of mechanical damage.

From Production to Delivery

From raw material preparation to final shipmen, every stage is caretuly controled to ensure consistent conductor quality, reliable pertormance,and sae delivery. Our roduction,
inspection, packaging, and logistics processes are managed in accordance with applicable standards and project requirements.

cable production line with finished cable being wound onto a reel

Production

Stranded annealed copper conductors are insulated with XLPE, assembled into the required multicore configuration, optionally filled and bound with polyester tape, then covered with the specified black PVC sheath.

Cable and conductor quality inspection and testing

Inspection

Inspection focuses on conductor construction, insulation condition, core identification, sheath integrity, overall diameter, conductor resistance and test-voltage requirements against the approved technical schedule.

Overhead conductors packed on wooden drums for shipment

Packaging

Finished cable is wound on suitable drums according to ordered size, weight and length. Cable ends are protected and drum identification can include cable type, conductor size, core count, length and project reference.

Wooden drums of overhead conductors loaded into shipping container

Shipping

Before shipment, cable drums and technical documents are checked against the order. Inspection records, identification data and requested test documentation can be prepared for the customer.

faq

What is the difference between IEC 60502-1 and BS 5467 cables?

IEC 60502-1 is the international standard for low voltage PVC insulated power cables up to 1kV, while BS 5467 is the British standard for armoured cables. Both standards cover similar cable types for 0.6/1kV applications. Our cables are manufactured to meet IEC 60502-1 requirements and can also be supplied to comply with BS 5467 upon request. The key differences are in dimensional tolerances and specific marking requirements, but the electrical and mechanical performance are essentially equivalent for most installation purposes.

The choice depends on your project requirements:

  • Copper conductors offer higher conductivity, better mechanical strength, smaller diameter for equivalent current rating, superior corrosion resistance, and easier termination. Recommended for industrial applications, smaller cross-sections, and where reliability is critical.
  • Aluminum conductors provide significant cost savings (typically 30-40% material cost reduction), lighter weight for easier installation, and are commonly used for larger cross-sections in utility distribution and construction projects. Note that aluminum requires larger conductor sizes for equivalent ampacity and proper anti-oxidant treatment at terminations.

Steel wire armour (SWA) or steel tape armour (STA) is recommended in the following scenarios:

  • Direct burial in the ground without conduit protection
  • Areas with risk of mechanical damage (construction sites, heavy traffic areas)
  • Underground duct banks where pulling forces may be high
  • Outdoor installations exposed to potential impact or rodent damage
  • Industrial environments with heavy machinery and equipment

Unarmoured cables are suitable for indoor installation in cable trays, conduits, wall chases, and other protected locations where mechanical damage risk is minimal.

Standard burial depth recommendations for SWA armoured cables:

  • General areas (footpaths, grass verges): minimum 600mm (24 inches) below ground level
  • Under roads and driveways: minimum 900mm (36 inches) below ground level
  • Under agricultural land: minimum 1000mm (40 inches)

Cables should be laid on a bed of clean sand or sifted soil, covered with sand, then protected with cable protection tiles or warning tape before backfilling. Always verify local electrical codes and regulations as requirements may vary by region.

Yes, we offer extensive customization options to meet specific project requirements including:

  • Special core configurations (e.g., 3+1E, 3+2E, 4+1E, custom multi-core)
  • Custom outer sheath colors (red, blue, grey, etc. for identification)
  • Special print marking with customer logo, project name, or custom text
  • Low smoke zero halogen (LSZH) versions for special fire safety requirements
  • UV-stabilized formulations for extreme outdoor exposure
  • Oil-resistant and chemical-resistant sheath compounds
  • Custom length drums and packaging

Custom orders typically require MOQ and may have slightly longer lead times. Contact our sales team with your specific requirements for a quote.

Typical production lead times:

  • Standard specifications (common sizes): 7-15 working days after order confirmation
  • Custom specifications or special requirements: 15-25 working days
  • Large volume orders: production schedule confirmed at time of order

We also maintain inventory of fast-moving standard sizes for immediate shipment. Transit time depends on destination port and shipping method. We can ship by sea (most cost-effective for large orders), air (urgent shipments), or rail (for Central Asian destinations).

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Contact Information

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