LV Aerial Bundled Cable for Low-Voltage Distribution

LV aerial bundled cable combines individually insulated aluminium conductors in a compact 0.6/1 kV overhead distribution assembly. Depending on the applicable standard or utility specification, the conductors use PE or XLPE insulation and form either a self-supporting bundle or a neutral-messenger arrangement. Available configurations include phase, neutral and public-lighting cores for urban, rural and street-lighting networks, with conductor sizes, identification and delivery lengths selected for the required system.

Product Overview

The electrical and mechanical functions of an LV ABC are distributed differently according to its construction. Equal-core self-supporting designs share the suspended load through the assembled insulated cores, whereas neutral-messenger designs use a designated supporting conductor. The insulation material, lay direction, core marking and reduced-size lighting cores also vary between standards, so these features must remain connected to the exact cable configuration.

BS 7870-5, HD 626, NF C 33-209, AS/NZS 3560.1 and utility-specific designs are not automatically interchangeable. Selection should begin with the governing specification and network drawing, followed by the complete core formula, conductor sizes, support arrangement, route conditions and required fittings. LV ABC is a multi-core low-voltage bundle; it should not be confused with a single covered line wire or a medium-voltage aerial bundle.

Key Features

  • Aluminium conductor construction:Stranded or compacted aluminium conductors provide the specified current-carrying area while keeping the completed overhead bundle lighter than an equivalent copper assembly, which supports handling and pole-line installation.
  • PE or XLPE core insulation:Each live core receives the insulation material and thickness required by the selected standard or utility design, providing separation within the bundle and weather resistance for outdoor service.
  • Core identification:Phase, neutral and optional public-lighting cores carry the colour, stripe, ridge or printed identification specified by the applicable standard, allowing installers to distinguish each circuit function consistently.
  • Equal-core and messenger support:Equal-core and neutral-messenger designs distribute mechanical load differently; retaining the correct support concept helps suspension clamps, anchor fittings and span calculations work with the cable construction.

Product Applications

  • Urban and suburban pole routes where compact insulated cores help manage restricted clearances and frequent service connections
  • Rural low-voltage distribution and building service branches designed around an equal-core or neutral-messenger ABC system
  • Public-lighting networks that incorporate one or more identified lighting cores within the specified aerial bundle

Technical Specifications

Aerial Bundled Cables can be manufactured to different international, national and utility-specific requirements. The applicable standard is normally determined by the project specification, local regulations, utility requirements or tender documents. Please check the required standard before selecting the technical data below. If you are unsure which standard applies to your project, send us the relevant specification or project requirements, and our technical team can help you identify the appropriate cable specification.

0.6/1 kV ABC Cable AS NZS 3560.1

Number of cores x nominal cross section min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 kN A mm kg/km
2x16 RM 4.4 78 15.0 140
2x25 RM 7.0 105 17.6 210
2x35 RM 9.8 125 19.6 270
2x50 RM 11.4 150 22.8 370
2x95 RM 15.3 230 30.6 680
3x25 RM 8.8 97 19.0 310
3x35 RM 9.8 120 21.1 410
3x50 RM 11.4 140 24.6 550
4x16 RM 8.8 74 18.1 290
4x25 RM 14.0 97 21.2 410
4x35 RM 19.6 120 23.7 550
4x50 RM 28.0 140 27.5 740
4x70 RM 39.2 175 31.9 1000
4x95 RM 53.2 215 36.9 1370
4x120 RM 67.2 250 40.6 1690
4x150 RM 84.0 280 43.9 2020
Note: *other cross-sections on request

0.6/1 kV ABC Cable BS 7870-5

number of cores x nomina cross section max. conductor- resistance min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 Ohm/km kN A mm kg/km
1x 16 RM 1,910 2,5 72 8.0 74
1x 25 RM 1,200 4,0 107 9.0 106
1x 35 RM 0,868 5,5 132 10.5 138
1x 50 RM 0,641 8,0 165 11.8 182
1x 70 RM 0,443 10,7 205 13.0 252
1x 95 RM 0,320 13,7 240 15.4 333
1x 120 RM 0,253 18,6 290 17.0 408
1x 150 RM 0,206 23,2 334 19.0 502
1x 185 RM 0,164 28,7 389 21.0 611
1x 240 RM 0,125 37,2 467 24.0 801
2x 16 RM 1,910 2,5 72 15.6 147
2x 25 RM 1,200 4,0 107 18.0 208
2x 35 RM 0,868 5,5 132 20.0 277
2x 50 RM 0,641 8,0 165 23.5 361
2x 70 RM 0,443 10,7 205 25.4 505
2x 95 RM 0,320 13,7 240 30.3 666
2x 150 RM 0,206 23,2 334 38.0 1004
4x 16 RM 1,910 2,5 72 18.8 286
4x 25 RM 1,200 4,0 107 21.2 430
4x 35 RM 0,868 5,5 132 24.1 553
4x 50 RM 0,641 8,0 165 27.8 746
4x 70 RM 0,443 10,7 205 31.8 1009
4x 95 RM 0,320 13,7 240 37.8 1332
4x 120 RM 0,253 18,6 290 54.4 1632
4x 50 + 1x 25 RM 0,641/1,200 8,0/4,0 165/107 31.9 814
4x 50 + 1x 35 RM 0,641/0,868 8,5/5,5 165/132 31.9 845
4x 70 + 1x 25 RM 0,443/1,200 10,7/4,0 205/107 36.0 1105
4x 70 + 2x 25 RM 0,443/1,200 10,7/4,0 205/107 40.0 1217
4x 95 + 1x 25 RM 0,320/1,200 13,7/4,0 240/107 41.8 1438
4x 95 + 2x 25 RM 0,320/1,200 13,7/4,0 240/107 42.0 1544
4x120 + 1x 25 RM 0,253/1,200 18,6/4,0 290/107 59.0 2050
Note: *other cross-sections on request

0.6/1 kV Aerial Bundled Cable – DES/LVC/ABC & IEC 60502

Number of cores x nominal cross section min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 kN A mm kg/km
4x25 RM 3.5 84 21.5 420
4x35 RM 4.9 104 23.9 550
4x120+1x25 RM 16.8 246 43.8 1800
4x185+1x25 RM 25.9 332 50.7 2700
Note: *other cross-sections on request

0.6/1 kV Aerial Bundled Cable – HD 626 S1

Number of cores x nominal cross section min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 kN A mm kg/km
2x 16 RM 1,910 2,5 72 147
2x 25 RM 1,200 4,0 107 208
2x 35 RM 0,868 5,5 132 277
2x 50 RM 0,641 8,0 165 361
4x 16 RM 1,910 2,5 72 286
4x 25 RM 1,200 4,0 107 430
4x 35 RM 0,868 5,5 132 553
4x 50 RM 0,641 8,0 165 746
4x 70 RM 0,443 10,7 205 1009
4x 95 RM 0,320 13,7 240 1332
4x 120 RM 0,253 18,6 290 1632
4x 35 + 1x 35 RM 0,868/0,868 5,5/5,5 132/132 694
4x 50 + 1x 25 RM 0,641/1,200 8,0/4,0 165/107 814
4x 50 + 1x 35 RM 0,641/0,868 8,5/5,5 165/132 845
4x 70 + 1x 25 RM 0,443/1,200 10,7/4,0 205/107 1105
4x 70 + 2x 25 RM 0,443/1,200 10,7/4,0 205/107 1217
4x 70 + 1x 35 RM 0,443/0,868 10,7/5,5 205/132 1150
4x 70 + 2x 35 RM 0,443/0,868 10,7/5,5 205/132 1289
4x 95 + 1x 25 RM 0,320/1,200 13,7/4,0 240/107 1438
4x 95 + 1x 35 RM 0,320/0,868 13,7/5,5 240/132 1467
4x 95 + 2x 25 RM 0,320/1,200 13,7/4,0 240/107 1544

0.6/1 kV Aerial Bundled Cable – IEC 60502 & TNB Requirements

Number of cores x nominal cross section min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 kN A mm kg/km
1x16+1x 25 RM 6.4 61 15.3 160
3x16+1x 25 RM 6.4 61 19.0 290
3x25+1x 25 RM 6.4 84 23.2 400
3x35+1x 25 RM 6.4 104 25.6 500
3x50+1x 35 RM 8.9 129 30.0 680
3x70+1x 50 RM 12.1 167 34.9 920
3x95+1x 70 RM 18.0 209 40.6 1270
3x120+1x 70 RM 18.0 246 44.1 1510
3x150+1x 95 RM 24.2 283 49.2 1870
3x185+1x120 RM 30.8 332 54.9 2340
3x25+1x25+1x16 RM 6.4 84 23.2 470
3x35+1x25+1x16 RM 6.4 104 25.6 560
3x50+1x35+1x16 RM 8.9 129 30.0 740
3x70+1x50+1x16 RM 12.1 167 34.9 980
3x95+1x70+1x16 RM 18.0 209 40.6 1330
3x120+1x70+1x16 RM 18.0 246 44.1 1580
3x150+1x95+1x16 RM 24.2 283 49.2 1940
3x185+1x120+1x16 RM 30.8 332 54.9 2410
Note: *other cross-sections on request

0.6/1 kV Aerial Bundled Cable – NFC 33-209

Number of cores x nominal cross section max. conductor- resistance min. breaking load of conductor strand Current rating in the air Outer diameter Total weight
mm^2 Ohm/km kN A mm kg/km
2x10 RM 3.080 1.5 38 12.8 93
4x10 RM 3.080 1.5 38 15.4 183
2x16 RM 1.910 2.3 72 14.8 129
2x16 RN + 2x1.5 RE 1.910/12.100 2.3 72 14.8 176
4x16 RM 1.910 2.3 72 17.8 257
4x16 RN + 2x1.5 RE 1.910/12.100 2.3 72 17.8 304
2x25 RM 1.200 3.8 107 18.0 202
2x25 RM + 2x1,5 RE 1.200/12.100 3.8 107 18.0 249
4x25 RM 1.200 3.8 107 21.7 404
4x25 RM + 2x1,5 RE 1.200/12.100 3.8 107 21.7 451
2x35 RM 0.868 5.2 132 20.8 269
2x35 RM + 2x1,5 RE 0.868/12.100 5.2 132 20.8 316
4x35 RM 0.868 5.2 132 25.1 539
4x35 RM + 2x1,5 RE 0.868/12.100 5.2 132 25.1 586
2x50 RM 0.641 7.6 165 23.4 352
2x50 RM + 2x1,5 RE 0.641/12.100 7.6 165 23.4 399
1x54.6 RM + 3x25 RM 0.630/1.200 3.8 107 21.7 507
1x54.6 RM + 3x25 RM + 1x16 RM 0.630/1.200/1.910 3.8/2.3 107/72 24.3 573
1x54.6 RM + 3x25 RM + 2x16 RM 0.630/1.200/1.910 3.8/2.3 107/72 29.7 639
1x54.6 RM + 3x25 RM + 3x16 RM 0.630/1.200/1.910 3.8/2.3 107/72 31.1 705
1x54.6 RM + 3x35 RM 0.630/0.868 5.2 132 25.1 615
1x54.6 RM + 3x35 RM + 1x16 RM 0.630/0.868/1.910 5.2/2.3 132/72 28.1 680
1x54.6 RM + 3x35 RM + 2x16 RM 0.630/0.868/1.910 5.2/2.3 132/72 34.3 748
1x54.6 RM + 3x35 RM + 3x16 RM 0.630/0.868/1.910 5.2/2.3 132/72 35.9 814
1x54.6 RM + 3x35 RM + 1x25 RM 0.630/0.868/1.200 5.2/3.8 132/107 28.1 714
1x54.6 RM + 3x50 RM 0.630/0.641 7.6 165 28.2 741
1x54.6 RM + 3x50 RM + 1x16 RM 0.630/0.641/1.910 7.6/2.3 165/72 31.6 806
1x54.6 RM + 3x50 RM + 2x16 RM 0.630/0.641/1.910 7.6/2.3 165/72 38.6 875
1x54.6 RM + 3x50 RM + 3x16 RM 0.630/0.641/1.910 7.6/2.3 165/72 40.4 940
1x54.6 RM + 3x50 RM + 1x25 RM 0.630/0.641/1.200 7.6/3.8 165/107 31.6 841
1x54.6 RM + 3x70 RM 0.630/0.443 10.2 205 33.0 950
1x54.6 RM + 3x70 RM + 1x16 RM 0.630/0.443/1.910 10.2/2.3 205/72 37.0 1014
1x54.6 RM + 3x70 RM + 2x16 RM 0.630/0.443/1.910 10.2/2.3 205/72 45.2 1083
1x54.6 RM + 3x70 RM + 3x16 RM 0.630/0.443/1.910 10.2/2.3 205/72 47.3 1148
1x54.6 RM + 3x70 RM + 1x25 RM 0.630/0.443/1.200 10.2/3.8 205/107 37.0 1048
1x54.6 RM + 3x70 RM + 2x25 RM 0.630/0.443/1.200 10.2/3.8 205/107 45.2 1150
1x54.6 RM + 3x70 RM + 3x25 RM 0.630/0.443/1.200 10.2/3.8 205/107 47.3 1250
1x54.6 RM + 3x95 RM 0.630/0.320 13.5 240 37.4 1176
1x54.6 RM + 3x95 RM + 1x16 RM 0.630/0.320/1.910 13.5/2.3 240/72 41.9 1243
Note: *other cross-sections on request

Request the Complete Data Sheet

If you need a specific product catalogue or related standard file, please contact us.

From Production to Delivery

From raw material preparation to final shipmen, every stage is caretuly controled to ensure consistent conductor quality, reliable pertormance,and sae delivery. Our roduction,
inspection, packaging, and logistics processes are managed in accordance with applicable standards and project requirements.

cable production line with finished cable being wound onto a reel

Production

Aluminium wires are stranded or compacted to the required conductor design, each core receives the specified PE or XLPE insulation, and the completed cores are assembled into the selected self-supporting or neutral-messenger bundle.

Cable and conductor quality inspection and testing

Inspection

Inspection covers conductor construction, insulation thickness and surface, core identification, lay length, finished dimensions and the electrical or mechanical tests listed in the purchase specification and applicable cable schedule.

Packaged cable drums stored in the factory warehouse

Packaging

The completed bundle is wound on a drum sized for its diameter and requested delivery length, with cable ends sealed and the outer layers protected against crushing, abrasion and contamination during handling.

Wooden cable drums secured inside a shipping container

Shipping

Before dispatch, drum markings and shipping records identify the voltage designation, complete core formula, standard, length and manufacturing batch so that the receiving team can match each drum to its installation section.

Frequently Asked Questions

Which LV ABC construction is likely to suit my network?

The first decision is whether the governing utility system uses an equal-core self-supporting bundle or a dedicated neutral-messenger construction. The required voltage, core formula, route, span duty and fittings then narrow the available range. Share those details with us and we will present the matching construction and table in the quotation.

Yes. BS 7870-5, HD 626, NF C 33-209 and AS/NZS 3560.1 define different conductor, core and support arrangements. Tell us the required standard and edition, and we will quote the corresponding construction with its complete core formula and technical data.

Where the selected standard provides that arrangement, we can include the specified lighting core or cores. Please tell us the number, conductor size and identification requirement; our quotation will show the complete core formula so your team can review the distribution and lighting circuits together.

We can include compatible accessory options when the bundle type, conductor sizes, messenger material and pole arrangement are provided. This lets us match suspension or anchoring hardware and connection products to the finished cable diameter, rather than offering accessories from the nominal phase size alone.

A route schedule, pole spacing, pulling or stringing method, maximum acceptable drum mass and preferred section lengths are helpful. We use these details to discuss practical manufacturing and packing lengths, reduce unnecessary joints and prepare drum identification that follows the customer’s installation plan.

Please provide voltage, standard and edition, phase and neutral sizes, complete core configuration, support concept, quantity, delivery lengths, installation environment, required accessories and inspection documents. If part of the information is not yet fixed, we can identify the missing selection points before finalising the commercial offer.

Request for Free Consultation

Contact Information

Send us your cable requirements and our team will respond quickly with product recommendations, technical support and quotation details.

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