OPGW Manufacturing Material Supply Project in India

Country / Year

India / 2018

Project Background

A specialized OPGW manufacturer expanded production capacity to support growing demand from transmission line projects across Asia and the Middle East. The factory upgraded its manufacturing equipment and required reliable material suppliers capable of supporting high-quality optical ground wire production.

Customer Requirements

The customer required raw materials with excellent dimensional consistency, mechanical strength, corrosion resistance, and compatibility with automated manufacturing equipment. Stable supply and complete quality documentation were essential to maintaining continuous production.

Product Scope

Galvanized steel wire, aluminum-clad steel wire, aluminum wire, optical cable manufacturing materials, conductor grease, and related production materials.

Technical Standards

IEC 60794, IEC 61089, ASTM standards, customer manufacturing specifications, and factory quality management requirements.

Supply Challenge

The manufacturing process required strict control of material dimensions, tensile strength, coating quality, and batch consistency. Any variation could affect production efficiency, cable performance, and final product qualification.

Solution

Material production was controlled through comprehensive quality inspection procedures covering raw material verification, mechanical testing, dimensional inspection, and packaging verification. Batch traceability ensured full production records were available for every shipment.

Delivery Result

The supplied materials supported stable OPGW manufacturing, improved production consistency, reduced manufacturing downtime, and enhanced the factory’s product quality and delivery performance.

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